Order Scheduling Tracking WMS WCS ASRS MES Manufacturing System
MES Manufacturing System WMS WCS Automated Material Handling System ASRS
Features:
| Features | Cycle-time reduction |
| Reduce cost to increase benefit |
| Improve quality |
| Response speeded-up |
| Reduce invalid jobs |
| Reduce wait |
Example:
MES solutions for the automotive industry
There are two main types of auto parts manufacturers, one is order-oriented production, and the other is to receive complete vehicle production orders in advance. According to the rhythm, equipment status, personnel distribution, etc. of the parts and components enterprises, their parts MES functional structure consists of order scheduling, production tracking, process management, material management, quality management and equipment management.
(1) Order scheduling
According to the different order requirements of the parts industry, arranging different production plans is a highlight of the MES system. In the case of inaccurate and complex processes in traditional manual production scheduling, JIT order scheduling and inventory-oriented order scheduling can solve disordered production, avoid emergency order insertion and missed orders, and ensure the continuity of the production process. .
(2) Production tracking
Through the MES system, the manufacturing process is informatized, transparent and automated, the bottleneck of the production process is eliminated, the production status is tracked in real time, and the process information, equipment information, defect rate in the production process, on-site process control and monitoring, through electronic Kanban can be managed in real time. The unique barcode or number on the parts is a symbol of their identity.
(3) Process management
Craftsmanship is the bridge between design and manufacturing, and it is an important basis for enterprises to formulate production, procurement plans and production scheduling. Therefore, MES acts as a bridge in product process information management. Combine the compiled process with production tasks, product technical documents and workshop resource information, and pass it to the workers on the production line to help them perform production tasks better.
(4) Material management
Material management is the core part of parts production management. In the case of a large number of materials, many varieties, and scattered storage points, due to the low level of material management informatization, backward management methods and lack of material tracking management, various departments in the workshop are It is easy to form the phenomenon of "information island". The material management of parts MES includes five aspects: batch management, formula management, material pulling, electronic picking and delivery management, and manages the whole process of parts production to product delivery.
(5) Quality management
Realize the quality management of parts, including the quality of receiving parts, the quality of parts in manufacturing, as well as the traceability of safety parts, the management of inspection safety information, and the functions of corresponding data analysis, statistics and report generation. Through the implementation of the quality management module of the MES system, the whole process, standardization and systematization of quality management can be realized, and the quality of parts in the whole production process can be collected, tracked, early warning, error prevention, analysis, statistics and traceability. Quality inspection is carried out on incoming batches of raw materials. At the same time, for mass-produced parts and components enterprises, the first inspection, sampling inspection and patrol inspection are indispensable, and the quality information and judgment results are recorded as the basis for mass production. The quality management module of MES also has the functions of preventing omissions, preventing errors and quality traceability, and can form data reports according to the production status for relevant personnel to consult.
(6) Equipment management
MES equipment management is the material and technical basis of production activities, which determines the production efficiency and quality of enterprises. Therefore, maintaining normal production efficiency is inseparable from the management of equipment. MES equipment management consists of equipment ledger, equipment management personnel, spare parts, maintenance plan, daily maintenance, emergency repair, equipment maintenance personnel assessment, equipment status alarm, etc. The maintenance methods of MES equipment mainly include post-event maintenance, preventive maintenance, production maintenance and condition-based maintenance. Thus, the production capacity and product quality of the factory can be ensured, and the competitiveness of Qi enterprises can be improved.
The benefits of MES solutions in the automotive industry with efficiency technology
The MES system of auto parts has become the key to the current manufacturing enterprises to stand out. Under the fast production line beat production, the MES system of Efficiency Technology not only improves the quality of products and reduces the production cost, but also reduces the labor intensity of on-site staff and realizes manufacturing. , Lean management of logistics and quality.
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Order Scheduling Tracking WMS WCS ASRS MES Manufacturing System Images
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